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Regenerative High-Power DC Load, 18 kW in 3U, up to 2 MW in Parallel Operation, Efficient Energy Feedback up to 95%

ITECH IT8000 Series: Precise Load Simulation for High-Voltage Batteries and High-Current DUTs

Whether high-voltage battery or low-resistance DUT with extremely high discharge current: The electronic load ITECH IT8000 Series operates with up to 2250 V load voltage and reaches an impressive 8000 A DC load current in a system configuration.
Another key advantage: Up to 95% of the absorbed energy is efficiently fed back into the facility grid.

Flexibility and Precision for Dynamic Test Scenarios

The regenerative DC load operates in CC, CV, CP and CR modes as well as in combined operating modes. This allows the series to reproduce static operating points with the same precision as variable load conditions.
With the LIST function and the integrated arbitrary waveform generator, load steps, ramps and complex load profiles can be simulated with full reproducibility.
With dynamics of up to 500 Hz, the DC sinks support demanding test scenarios with rapid current changes, transient states and high-frequency load cycles.
For advanced battery measurement and testing tasks, you will find the right device in the Battery Measurement Technology category.

Automated Battery Tests and Maximum Operational Safety

For precise discharge tests, the devices automatically stop the test run when defined limits for voltage, capacity or time are reached.
The integrated Power Accumulation function records the exact amount of regenerated energy and makes the economic efficiency benefit of longer test cycles directly transparent.
Standard interfaces enable seamless control via common test software and easy integration into automated test sequences.
Comprehensive protection functions ensure safe operation, even at the highest power levels and with grid-connected regenerative feedback. The devices of the ITECH IT8000 Series monitor grid status, DC input voltage and frequency. In the event of a grid failure, the devices shut down and support grid-connected operation with anti-islanding protection.
Protection functions such as OCP, OVP, OTP and OPP provide additional operational safety.

Related Product Categories

Power Supplies / Sources | Bidirectional Power Supply | Electronic Loads

Customized Configuration for Your Test Bench
The configuration depends on your load profile, voltage range, current requirement, continuous power, dynamics and degree of automation.
Simply send us the key data of your DUT via our contact page. Our experts will promptly analyze your requirements, determine the suitable power class and put together the right ITECH ITECH IT8000 configuration for your test bench.

Variants

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Specifications

Specification Value
Regenerative efficiency Up to 95% when feeding the absorbed DC energy back into the local grid
Power density Up to 18 kW in a compact 3U format
System power Expandable up to 2 MW by paralleling
Input voltage Up to 2250 V
Current range 0 to 2040 A in a single rack; 0 to 8000 A with parallel connection between racks
Power semiconductors Third-generation SiC technology
Waveform generator Integrated waveform generator for creating arbitrary waveforms
Energy measurement Power Accumulation function for recording the regenerated energy
Test functions Battery test function, auto-test function and short-circuit test function
Pre-charging Pre-charging function to prevent current overshoot during DC load operation
Protection functions OVP, OCP, OPP, OTP, UVP, Vsense reverse-polarity protection and protection against transient voltage drops
Standard interfaces USB, CAN, LAN and digital I/O
Optional interfaces EtherCAT, GPIB and Analog/RS232
Software/protocols SCPI protocol and LabVIEW
Operating modes CC, CV, CP, CR, CC+CV, CV+CR, CR+CC and CC+CV+CP+CR
Rack height Single device 3U; rack builds 15U, 27U or 37U depending on the power configuration

Options & Accessories

Manufacturer number Name
IT-E168 Fiber-optic interface for parallel operation, for connecting individual devices
IT-169 Fiber-optic interface for parallel operation, for connection between cabinets
IT-E165A-250/400/500 Reverse-polarity protection modules; 750 V / 250 A, 750 V / 400 A, 900 V / 400 A
IT-E165B Protection module against reverse current
IT cabinet Rack build in 15U, 27U or 37U, depending on the system configuration
IT-E510-15U / IT-E511-15U 15U cabinet, grey or black, 800 × 550 × 907.64 mm
IT-E510-27U / IT-E511-27U 27U cabinet, grey or black, 800 × 600 × 1441.41 mm
IT-E510-37U / IT-E511-37U 37U cabinet, grey or black, 800 × 600 × 1885.91 mm
IT-E258-15U 5 m power cord for 15U cabinet
IT-E258-27U 5 m power cord for 27U cabinet
IT-E258-37U 5 m power cord for 37U cabinet
IT-E33620-OO Connection cable, 360 A, 2 m, round terminal
IT-E32420-OO Connection cable, 240 A, 2 m, round terminal
IT-E32410-OO Connection cable, 240 A, 1 m, round terminal
IT-E31220-OO Connection cable, 120 A, 2 m, round terminal
IT-E30615-OO Connection cable, 60 A, 1.5 m, round terminal
IT-E30320-YY Connection cable, 30 A, 2 m, Y terminal
IT-E30312-YY Connection cable, 30 A, 1.2 m, Y terminal
IT-E1601-grey EtherCAT interface card
IT-E176-grey GPIB communication card
IT-E177-grey RS232 and analog interface card
IT-E9005 ITECH warranty extension up to 5 years
IT-E9003 ITECH warranty extension up to 3 years

Scope of Delivery

Scope of delivery
Battery testing Charge and discharge tests on lead-acid, lithium and traction batteries as well as energy storage systems
Renewable energies Load simulation for PV arrays and wind energy systems
Safety testing Tests on high-capacity battery-powered systems, such as automated guided vehicles or electric mobility aids
Automotive testing Aging tests on high-voltage motors, fuses, relays and small motors
Converter testing Lifetime and aging tests on AC/DC and DC/DC converters
Power supply testing Load tests on high-power DC power supplies
Fuel cell testing Tests on fuel cells and stacks
Power electronics testing Detection, functional and aging tests on power electronic assemblies

Applications

Application examples
DC power supplies Load, efficiency, and continuous load testing
DC/DC converters Functional, control loop, and transient testing
AC/DC converters and rectifiers Load and stability testing on the DC side
Inverters Testing of DC links under static and dynamic load conditions
Batteries and energy storage systems Discharge, cycle, and long-term testing of cells, modules, and systems
Fuel cells Load profiles, continuous load, and performance curve testing
Burn-in and continuous load testing Long-term stress testing with constant or time-dependent load profiles
Control and stability analysis Analysis of system behavior during load steps and dynamic profiles
Power electronics development Verification of assemblies, modules, and systems
Validation and production Series and end-of-line testing with reproducible load conditions

Videos

Links & Downloads

Available documents (Subject to change)

Supplier

ITECH is one of the world's largest manufacturers of AC and DC power supplies. The group's diversified product portfolio includes battery testing and power supply test systems. The company's focus is on a competitive price-performance ratio.